Image forming apparatus and sheet conveying apparatus

ABSTRACT

When a recording material is conveyed to a double surface conveying portion, a second conveying roller pair is forward driven to convey the recording material conveyed by a first conveying roller pair forward driven. A control portion performs control so that the driving of the second conveying roller pair is stopped and the second conveying roller pair is separated in timing in which the first conveying roller pair is switched from forward driving to reverse driving.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an image forming apparatus forming animage on a recording material, and a sheet conveying apparatus.

2. Description of the Related Art

There are various types of conveying apparatuses capable of reversing arecording material which is used in an image forming apparatus. Theconveying apparatus reversing and conveying a recording materialgenerally uses a reverse roller pair capable of receiving a fedrecording material (sheet) and forward and reversely running therecording material conveyed through a predetermined conveyance passage.The recording material is captured by rotating forward the reverseroller pair, and subsequently fed to a conveyance passage different fromthe conveyance passage by reversely rotating the reverse roller pair. Areversing apparatus passing the recording material to a sheetdischarging roller pair or passing the recording material to a conveyingroller pair of a double surface conveying portion for forming an imageon a rear surface of a recording medium as well has been proposed(Japanese Patent Application Laid-open No. 06-092530 (1994)).

In this case, driving a motor or solenoid for rotating rollers leads toincreased power consumption and occurrence of driving sounds.

Further, in Japanese Patent Application Laid-open No. 06-092530 (1994),reversing portions used during phase down sheet discharge (hereinafterreferred to as FD sheet discharge) and used during double surfaceprinting are different. The recording material is conveyed through adifferent conveyance passage during double surface reversal. Further,each reverse roller should be equipped with a plurality of solenoidssuch as a solenoid for separation during continuous printing and asolenoid for conveyance passage switching during double surfaceprinting. Use of such a plurality of solenoids and an increase in thenumber of conveying mechanical components due to the complicatedconveyance passage leads to not only an increase in cost of theapparatus but also upsizing of the apparatus itself.

SUMMARY OF THE INVENTION

The present invention has been made in view of the above-mentionedproblems, and its object is to simplify a conveyance passage, downsizean apparatus, and achieve energy conservation and sound reduction.

For solving the above-mentioned problems, an image forming apparatus ofthe present invention comprises, a recording material feeding portionfeeding a recording material, an image forming portion forming an imageon the recording material fed by the recording material feeding portion,a discharging portion discharging the recording material on which animage is formed by the image forming portion, a first conveying rollerpair capable of forward and reversely rotating, a second conveyingroller pair placed downstream from the first conveying roller pair, andseparation means for mutually separating the second conveying rollerpair, and comprises, a reverse conveying portion reversing the frontsurface and the rear surface of the recording material on which an imageis formed, a double surface conveying portion conveying again to theimage forming means the recording material having its front surface andrear surface reversed by the reverse conveying portion after an image isformed on one surface when images are formed on both surfaces of therecording material, and a control portion controlling the driving of thefirst and second conveying roller pairs and the operation of theseparation means, wherein if images are formed on both surfaces of therecording material, the recording material is reversed by switching thefirst conveying roller pair from forward driving to reverse driving andconveyed to the double surface conveying portion, and when the recordingmaterial is conveyed to the double surface conveying portion, thecontrol means performs control so that the second conveying roller pairis forward driven to convey the recording material conveyed by the firstconveying roller pair driven forward, and the driving of the secondconveying roller pair is stopped and the second conveying roller pair isseparated at the time when the first conveying roller pair is switchedfrom forward driving to reverse driving.

A sheet conveying apparatus comprises, a first conveying roller paircapable of forward and reversely rotating for reversing a sheet, asecond conveying roller pair conveying a sheet, separation means formutually separating the second conveying roller pair, and a controlportion controlling the driving of the first and second conveying rollerpairs and the operation of the separation means, wherein the controlmeans performs control so that the second conveying roller pair isforward driven to convey the sheet conveyed by the forward rotatingfirst conveying roller, and the driving of the second conveying rollerpair is stopped and the second conveying roller pair is separated intiming in which the first conveying roller pair is switched from forwarddriving to reverse driving.

The above and other objects, effects, features and advantages of thepresent invention will become more apparent from the followingdescription of embodiments thereof taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a view explaining the configuration of an image formingapparatus according to the present invention;

FIG. 2 is a view explaining the configuration of a reverse conveyingportion according to the present invention;

FIG. 3 is a view explaining the electrical configuration of the imageforming apparatus according to the present invention;

FIG. 4 is a view explaining a flow of double surface printing accordingto the present invention;

FIG. 5 is a time chart relating to double surface reversal controlaccording to the present invention;

FIG. 6 is a view explaining the order of double surface printingaccording to the present invention;

FIG. 7 is a time chart relating to double surface reversal controlaccording to the present invention;

FIG. 8 is a view explaining a sheet stop position at the time of doublesurface reversal control according to the present invention;

FIG. 9 is a flow chart of sheet size detection by a top sensor accordingto the present invention; and

FIG. 10 is a diagram showing the relationship of FIGS. 10A and 10B;

FIG. 10A is a flow chart relating to double surface reversal controlaccording to the present invention; and

FIG. 10B is a flow chart relating to double surface reversal controlaccording to the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Embodiments of the present invention will be described below withreference to the drawings. In each embodiment described below, a laserbeam printer as one example of an image forming apparatus will bedescribed.

First Embodiment

FIG. 1 is a sectional view showing the configuration of a laser beamprinter using an electrophotographic process A laser beam printer mainbody 101 (hereinafter referred to as main body 101) is provided with acassette 102 housing a recording sheet S (sheet). The main body 101 isfurther provided with a cassette sheet presence/absence sensor 103detecting presence/absence of the recording sheet S in the cassette 102,and a cassette size sensor 104 (constituted by a plurality ofmicro-switches) detecting the size of the recording sheet S in thecassette 102. The main body 101 is provided with a sheet feeding roller105 for separating the recording sheet S from the cassette 102 on aone-by-one basis and feeding the same, and a feed roller 132 conveyingthe recording sheet S fed by the sheet feeding roller 105. A recordingmaterial feeding portion is constituted by the cassette 102 and thesheet feeding roller 105.

A resist roller pair 106 conveys the recording sheet S by the feedroller 132 and an intermediate roller 133.

A laser scanner portion 107 comprises a laser unit 113, a polygon motor114, an image formation lens 115 and a folded mirror 116. The laser unit113 emits laser light modulated based on an image signal (VDO signal)obtained by spread processing of image information sent from an externalapparatus 131 described later. A polygon motor 114 rotates a polygonmirror for scanning a photosensitive drum 117 described later with laserlight from the laser unit 113. The image formation lens 115 causes laserlight from the polygon mirror to form an image on the photosensitivedrum 117.

A cartridge 108 forming a toner image on the recording sheet S based onlaser light from a laser scanner portion 107 is provided downstream inthe conveyance direction of the resist roller pair 106. The cartridge108 includes various configurations for forming an image on therecording sheet S in an electrophotographic mode. The cartridge 108comprises, for example, the photosensitive drum 117, a primary chargingroller 119 charging the surface of the photosensitive drum 117 to auniform potential, a developing device 120 developing by a toner anelectrostatic latent image formed on the surface of the photosensitivedrum 117 by exposure to laser light, a transferring roller 121 applyinga voltage having a polarity opposite to that of the toner to thephotosensitive drum 117 from the rear surface of the recording sheet Sfor transferring a toner image developed on the photosensitive drum 117to the recording sheet S conveyed by the resist roller pair 106, acleaner 122 collecting a residual toner remaining on the photosensitivedrum 117 without being transferred to the recording sheet S by thetransferring roller 121, and the like. A top sensor 135 providingreference timing for image formation and fixation control is providedbetween the resist roller pair 106 and the transferring roller 121.

A fixing device 109 thermally fixes a toner image formed on therecording sheet S downstream in the conveyance direction of thecartridge 108. The fixing device 109 is constituted by a fixing film 109a, a pressure roller 109 b, a ceramic heater 109 c provided in thefixing film 109 a and heating a toner image on the recording sheet byheat generation, a thermistor 109 d detecting the temperature of thesurface of the ceramic heater 109 c, and the like.

A fixation sensor 110 detecting presence/absence of the recording sheetS, a fixing roller 111 discharging the recording sheet S on which atoner image is fixed by the fixing device 109, and a reverse conveyingportion 200 for discharging the recording sheet S from the main body 101in face-up (hereinafter referred to as FU) corresponding to a normaloutput or face-down (hereinafter referred to FD) corresponding to areverse output, downstream in the conveyance direction of the fixingroller 111, are provided downstream in the conveyance direction of thefixing device 109.

The configuration of the reverse conveying portion 200 being reversingmeans will be described using FIG. 2. FIG. 2 is a sectional view showingthe configuration of the reverse conveying portion 200.

The reverse conveying portion 200 has two conveyance passages: a FUconveyance passage and a FD conveyance passage. The FU conveyancepassage as a first conveyance passage is a conveyance passagedischarging the recording sheet S passing through the fixing device 109with its image formation surface facing upward into a loading tray 112with its image formation surface facing upward. Namely, the FUconveyance passage discharges the recording material into the loadingtray 112 by way of A point and then B point in the figure. The FDconveyance passage discharges the recording sheet S passing through thefixing device 109 with its image formation surface facing upward intothe loading tray 112 with its image formation surface facing downward.Namely, the FD conveyance passage discharges the recording material intothe loading tray 112 by way of A point, C point and then B point in thefigure.

The reverse conveying portion 200 is further provided with a mergingroller 201 forward and reversely rotatably driven by a merging motor209, a reversing roller 202 forward and reversely rotatably driven by areversing motor 210, an intermediate roller 203 driven by a sheetdischarging motor 211, a sheet discharging roller 204 driven also by thesheet discharging motor 211, a FD/FU switching flapper 212 making aswitch on whether the recording sheet S is to be discharged into theloading tray 112 as a discharging portion by way of the FU conveyancepassage or FD conveyance passage, a FD/FU switching solenoid 205switching the position of the front end of the FD/FU switching flapper212 between positions a and b in the figure, a separation solenoid 206switching a roller pair constituting the reversing roller 202 from thecontact state c in the figure to the separation state d in the figure, areversal sensor 207 provided downstream in the conveyance direction ofthe merging roller 201 on the FD conveyance passage from A point to Bpoint and detecting presence/absence of the recording sheet S, and asheet discharge sensor 208 provided downstream in the conveyancedirection of the intermediate roller 203 on the FD conveyance passagefrom A point to B point and detecting presence/absence of the recordingsheet S.

The main body 101 further comprises a main motor 123. The main motor 123supplies drive power to each portion in the main body 101. The mainmotor 123 supplies drive powers to the sheet feeding roller 105, thefeed roller 132, the intermediate roller 133, the resist roller 106, thephotosensitive drum 117, the primary charging roller 119, thetransferring roller 121, the fixing device 109, the sheet dischargingroller 111 and the like.

The sheet feeding roller 105 and the resist roller pair 106 do notalways rotate while the main motor rotates. The sheet feeding roller 105and the resist roller pair 106 are switched between a state in which thedrive power of the main motor 123 is transmitted and a state in whichthe drive power of the main motor 123 is not transmitted by a sheetfeeding roller clutch 124 and a resist roller clutch 125 of which theon/off state is controlled by an engine controller 126 described later.The sheet feeding roller 105 and the resist roller pair 106 arecontrolled to convey the recording sheet S in desired timing byswitching between the state in which the drive power of the main motor123 is transmitted and the state in which the drive power is nottransmitted.

The configuration of control of the main body 101 will now be describedusing FIG. 3. FIG. 3 is a block diagram showing the configuration ofcontrol of the main body 101. The external apparatus 131 such as apersonal computer sends image information to be printed to the main body101 via a universal interface 130 (Centronics, RS232C, etc.) togetherwith print information. The print information is information of the sizeof the recording sheet S, information of specification of the sheetfeeding cassette, information of whether double surface printing isperformed or not, and the like.

A video controller 127 spreads image information sent from the externalapparatus 131 into bit data and converts the same into an image signal(VDO signal), and sends the VDO signal to the engine controller 126 viaa video interface 170.

The engine controller 126 controls each portion of the main body 101.The engine controller 126 controls a charge bias applied to the primarycharging roller 119, the light amount of the laser unit 113, the numberof revolutions of the polygon motor 114, a development bias applied to adeveloping roller constituting the developing device 120, and the like.The engine controller 126 functions as a control portion controllingeach portion involved in conveyance of the recording sheet S.

A motor 141, a solenoid 145 and a sensor 150 are an actuator portionconstituting the reverse conveying portion 200. The motor 141 mentionedherein is a generic term of the merging motor 209, the reversing motor210 and the sheet discharging motor 211. The solenoid 145 is a genericterm of the FD/FU switching solenoid 205 and the separation solenoid206. The sensor 150 is a generic term of the reversal sensor 207 and thesheet discharge sensor 208.

The merging motor 209, the reversing motor 210 and the sheet dischargingmotor 211 of the reverse conveying portion 200 are stepping motors. Themerging motor 209, the reversing motor 210 and the sheet dischargingmotor 211 are driven by a signal from the engine controller 126. Asshown in FIG. 3, the engine controller 126 switches the magneticexcitation of the stepping motor by sending a pulse signal to a motordrive IC 140. The motor drive IC 140 which has received the pulse signalfrom the engine controller 126 controls the direction of a currentpassing through a coil in the motor 141 in response to the pulse signal.At this time, a field pole in the motor 141 reversely rotates andthereby a magnet is rotated.

The rotation speed of the motor 141 depends on the period of the pulsesignal sent from the engine controller 126. The shorter the pulse periodsent from the engine controller 126, the faster the reverse period ofthe field pole in the motor 141 and the faster the rotation speed of themotor 141. The engine controller 126 switches the ON/OFF state bysending signals of H/L to the FU/FD switching solenoid 205 and theseparation solenoid 206.

For a resistor 142, a transistor 143 and a protective diode 144 in FIG.3, the transistor 143 is in the ON state if the signal output by theengine controller 126 is H (high). As the transistor 143 is in the ONstate, a magnetic field is generated by a current passing through a coilof the solenoid 145, and a plunger 146 is drawn into the solenoid.

The plunger 146 of the FD/FU switching solenoid 205 is connected to thefront end of the FD/FU switching flapper 212. The engine controller 126switches to H or L the signal output to the FD/FU switching solenoid205, whereby the conveyance passage through which the recording sheet isconveyed with the front end of the FD/FU switching flapper 212 situatedat the position a or b in FIG. 2 is switched to the FD conveyancepassage (when the front end of the FD/FU switching flapper 212 issituated at the position a) or the FU conveyance passage (when the frontend of the FD/FU switching flapper 212 is situated at the position b).

The reversal sensor 207 and the sheet discharge sensor 208 arephotosensors detecting a recording sheet conveyance state. When therecording sheet S reaches the positions of the reversal sensor 207 andthe sheet discharge sensor 208 (hereinafter referred to as sensor 150),alight blocking member provided on the conveyance passage is pushed bythe recording sheet S to block light between the photodiode and thephototransistor in the sensor 150, and the H signal (“sheet present” inthis embodiment) is sent to the engine controller 126. When therecording sheet S is not present at the position of the sensor 150, theL signal (“sheet absent” in this embodiment) is sent from the sensor 150to the engine controller 126.

The engine controller 126 has, in an internal storage portion such as amemory, a print information storing portion 171 storing the aforesaidprint information input via the video controller 127 from the externalapparatus 131 and print information specified from the video controller127.

As shown in FIG. 4, a double surface unit 139 can be connected to themain body 101.

As shown by the arrow in FIG. 4, the recording sheet S fed from thecassette 102 passes through the top sensor 135 and is conveyed to thefixation sensor 110 in the fixing device 109. The front end of therecording sheet S, which has passed through the fixation sensor 110, isconveyed to the FD sheet discharging passage and then conveyed to thereversal sensor 207. Thereafter, when the rear end of the recordingsheet S leaves the fixation roller 111, the merging motor 209 isreversely driven to convey the recording sheet S to a double surfaceconveyance passage 139 a of a double surface unit 139. The operation ofthe reverse conveying portion 200 in which the merging roller 201 isreversed by the merging motor 209, whereby the recording material isreversed and conveyed to the double surface conveyance passage 139 awill be hereinafter referred to as double surface reversal.

The entrance of the double surface unit 139 is provided with a doublesurface entrance roller 136 accepting the recording sheet S. Conveyanceof the recording sheet S in the double surface conveyance passage 139 ain the double surface unit 139 is carried out by a double surface roller137. A refeeding sensor 138 is provided on the double surface conveyancepassage as a double surface conveyance portion. The recording sheet Sdischarged from the double surface unit 139 is conveyed by theintermediate roller 133, and discharged by way of the top sensor 135 andthe fixation sensor 110 (an arrow is shown as a route of FU sheetdischarge as an example in FIG. 4).

If the recording material is conveyed to the double surface unit 139 forforming images on both surfaces of the recording sheet S in the laserbeam printer main body 101 having the above configuration, the mergingmotor 209 is switched from forward driving to reverse driving forreversing the recording material. The flow of control of the driving ofthe reversing motor 210 and the separation solenoid 206 when the mergingmotor 209 is switched from forward driving to reverse driving will bedescribed using the time chart of FIG. 5.

First, the front end of the recording sheet S having an image formed onone surface reaches the fixation sensor 110 in the fixing device 109 intiming T501. Next, the forward driving of the merging motor 209 isstarted in timing T502, and the front end of the recording sheet Sreaches the reversal sensor 207 in timing T503.

After the recording sheet S reaches the reversal sensor 207, the forwarddriving of the reversing motor 210 is started in predetermined timingT504, and the front end of the recording sheet S reaches the reverseroller 202 in timing T505. Thereafter, the rear end of the recordingsheet S leaves the fixation sensor 110 in timing T506, and then theforward driving merging motor 209 and reversing motor 210 are stopped inpredetermined timing T507. Thereafter, in timing T508, the separationsolenoid 206 is driven (a separation state is created) and at the sametime, the merging motor 209 starts initial magnetic excitation beforestarting a reverse operation, and the merging motor 209 starts reversedriving in timing T509.

The direction of conveyance of the recording sheet S is reversed to thereverse driving of the merging motor 209, the recording sheet isconveyed to the double surface unit 139, the separation solenoid isstopped (separation is cancelled) in predetermined timing T511 after therear end of the recording sheet S leaves the reversing roller 202 intiming T510, the merging motor 209 is stopped in predetermined timingT513 after the rear end of the recording sheet S leaves the reversalsensor 207 in timing T512, delivery of the recording sheet S from thereverse converting portion 200 to the double surface unit 139 iscompleted, and double surface reversal control is ended.

As a result, the reversing portion for switching between FD sheetdischarge and FU sheet discharge can also be used during double surfaceprinting, and thus a compact and low-cost image forming apparatus isprovided.

Control of the driving of the reversing motor 210 and the separationsolenoid 206 when images are formed on both surfaces and the sheet isdischarged in face-down will now be described.

First, the printing order of double surface printing will be described.As shown in FIG. 6, formation of images on the first and second surfacesof the recording sheet S is performed alternately. Therefore, in thereverse conveying portion 200, control of FD sheet discharge and doublesurface reversal is performed alternately. The FD sheet discharge is anoperation of the reverse conveying portion 200 in which the recordingmaterial reversed by switching the reversing roller 202 from forwardrotation to reverse rotation is conveyed to the sheet discharging roller204.

The flow of control of the driving of the reversing motor 210 and theseparation solenoid 206 when images are formed on both surfaces and thesheet is discharged in face-down will be described using the time chartof FIG. 7. FIG. 7 is a flow chart where the preceding recording materialis FD-discharged and the following recording material is subjected todouble surface reversal.

First, the front end of the recording sheet S (FD-discharged sheet)which has images formed on both surfaces and is FD-discharged reachesthe fixation sensor 110 in the fixing device 109 in timing T714. Next,the forward driving of the merging motor 209 is started in timing T715,and the front end of the recording sheet S (FD-discharged sheet) reachesthe reversal sensor 207 in timing T716. After the recording sheet S(FD-discharged sheet) reaches the reversal sensor 207, the forwarddriving of the reversing motor 210 is started in predetermined timingT717, and the front end of the recording sheet S (FD-discharged sheet)reaches the reversing roller 202 in timing T718. Thereafter, the rearend of the recording sheet S (FD-discharged sheet) leaves the fixationsensor 110 and at the same time, the rotation speeds of the mergingmotor 209 and the reversing motor 210 are increased in timing T719.Here, the control of the increase in speed is intended for widening thespace between the preceding sheet and the following sheet for preventingsheet collision in pass-by reversal on the assumption of continuous FDprinting.

Then, after the rear end of the recording sheet S (FD-discharged sheet)leaves the reversal sensor 207 in timing T720, the merging motor 209 andthe reversing motor 210 are stopped in timing T721, the reversing motor210 starts initial magnetic excitation before starting reverse driving,and the reversing motor 210 starts reverse driving in timing T722.

The front end of the recording sheet S (FD-discharged sheet) conveyed bythe reverse driving of the reversing motor 210 reaches the intermediateroller 203 driven by the sheet discharging motor 211 in timing T723 andthen reaches the sheet discharging roller 204 in timing T724, and thenthe rear end of the recording sheet S (FD-discharged sheet) leaves thereversing roller 202 in timing T725, then leaves the intermediate roller203 in timing T726, then leaves the sheet discharging roller 204 intiming T727, and is finally discharged into the loading portion 112.

As for the recording sheet S (subjected to double surface reversal)which is the following recording material, control almost same as thatdescribed above is performed, and therefore only different aspects willbe described below.

The preceding recording sheet S (FD-discharged sheet) and the followingrecording sheet S (subjected to double surface reversal) are fed intothe reverse conveying portion 200 with a space identical to that duringcontinuous FD printing. Therefore, when control should be performed sothat the reversing motor 210 is forward driven in timing T704 after thefront end of the following recording sheet S (subjected to doublesurface reversal) reaches the reversal sensor 207 in timing T703, thereversing motor 210 is being reversely driven (conveying the sheet tothe loading portion 112) due to control of the preceding recording sheetS (FD-discharged sheet), resulting in duplication of control of thereversing motor 210.

However, no problem arises because in timing T704, the front end of thepreceding recording sheet S (FD-discharged sheet) reaches theintermediate roller 203, and the conveyance power for the precedingrecording sheet S (FD-discharged sheet) is caught by the intermediateroller even if the reversing roller 202 is separated. Thus, in thisembodiment, the separation solenoid 206 is driven (a separation state iscreated), the reverse driving of the reversing motor 210 is stopped, andthe reversing motor 210 is switched to forward driving in timing T704.Thereafter, when the front end of the following recording sheet S(subjected to double surface reversal) reaches the reversing roller 202in timing T705, the rear end of the preceding recording sheet S(FD-discharged sheet) and the front end of the following recording sheetS (subjected to double surface reversal) coexist in the separatedreversing roller 202. Namely, the rearend of the preceding recordingmaterial and the front end of the following recording material pass byeach other at a location where the reversing roller 202 is provided.Descriptions for timing T707 and subsequent timings are not presentedhere because they are same as those described previously.

(Embodiment for Coping with the Case where Recording Materials haveDifferent Lengths)

This embodiment is identical in configuration to the first embodiment.This embodiment is different in control from the first embodiment inthat the size of the recording sheet S is detected and based on theresult thereof, the time of driving the separation solenoid 206 ischanged. In this embodiment, the size of the recording sheet S isdetected using the top sensor 135. A method for detecting the sheet sizeusing the top sensor 135 and a method for determining whether or not thefront end of the recording sheet S reaches the reversing roller 202during reversal of both sides will be described below using FIGS. 5 and8.

If the time required after the front end of the recording sheet S isdetected by the top sensor 135 until the rear end is detected is t1[sec], and the conveyance speed of the recording sheet S is V [mm/sec],the size (length) L1 [mm] of the recording sheet S along the sheetconveyance direction is determined by L1 [mm]=t1 [sec]×V [mm/sec]. Here,as described in the embodiment 1, the recording sheet S subjected todouble surface reversal is stopped in predetermined timing T507 afterthe rear end of the recording sheet S leaves the fixation sensor 110 intiming T506. The distance L2 [mm] between the fixation sensor 110 andthe position at which the rear end of the recording sheet S is stoppedis determined by calculation of L2 [mm]=(T507−T506) [sec]×V [mm/sec]. Ifthe distance between the fixation sensor 110 and the merging roller 201is L3 [mm], the distance between the merging roller 201 and thereversing roller 202 is L4 [mm], and the requirement of L1>(L3−L2)[mm]+L4 [mm] is met, it can be determined that the front end of therecording sheet S reaches the reversing roller 202 during double surfacereversal.

Detection of the size of the recording sheet S by the top sensor 135described above will be described using the flow chart of FIG. 9. Whendouble surface printing is started, and the front end of the recordingsheet D is detected by the top sensor 135 at step S901, a timer forsheet size detection is initialized at step S902, and the count of thetimer for sheet size detection is started at step S903. Then, when therear end of the recording sheet S is detected by the top sensor 135 atstep S904, the count of the timer for sheet size detection is stopped atstep S905, and the timer value at this time is used to calculate thesheet size (length along the conveyance direction) at step S906.

The flow of control of the driving of the reversing motor 210 and theseparation solenoid 206 during double surface reversal in thisembodiment based on the result of size detection will now be describedusing the flow chart of FIG. 10A-10B. Assume that timing of controldescribed in FIG. 10A-10B is compliant with the time chart of FIG. 5used for description of the first embodiment.

Double surface printing is started, the front end of the recording sheetS to be subjected to double surface reversal is detected by the fixationsensor 110 at step S1001, and subsequently the front end of therecording sheet S is detected by the reversal sensor 207 at step S1002.Then, in the sheet size determined in FIG. 9, whether or not the frontend of the recording sheet S reaches the reversing roller 202 isdetermined at step S1003, and if it is determined at step S1004 that itreaches the reversing roller 202, processing branches to step S1005.Subsequent operations are almost same as those of the first embodiment,and therefore only different aspects will be described.

The merging motor 209 is reversely driven at step S1012, and then thesheet size is determined at step S1013. If it is determined at stepS1013 that the sheet size is not large, subsequent operations are sameas those of the first embodiment, and therefore description thereof isnot presented. If it is determined at step S1013 that the sheet size islarge, the time required until the rear end of the recording sheet Sleaves the reversing roller 202 is long, and accordingly one waits fortiming (timing in which the separation solenoid is stopped to cancelseparation of the reversing roller) T511+α at step S1015. Subsequentoperations are same as those of the first embodiment, and thereforedescription thereof is not presented.

If it is determined at step S1004 that the front end of the recordingsheet S does not reach the reversing roller 202, the reversing motor 210and the separation solenoid 206 are not driven, but the merging motor209 is stopped at step S1020, the merging motor 209 is reversely drivenat step S1022, and the merging motor 209 is stopped at step S1024 inrespective timing.

The value of α is a value previously set according to the size of thesheet which is used in the image forming apparatus, and for example, thevalue is set so that it is determined that the sheet size is large ifthe recording sheet has a size larger than the A4 size, and theseparation of the reversing roller is controlled using a value obtainedby adding a predetermined value α to timing T511 where it is notdetermined that the sheet size is large.

The example in which the length of the recording material along theconveyance direction is detected based on the time required after thefront end of the recording sheet S by the top sensor 135 until the rearend is detected has been shown. However, the size of the recordingmaterial along the conveyance direction may be detected by the cassettesize sensor 104 detecting the size of the recording sheet S in thecassette 102 to control the above-mentioned control based on thedetection result. Furthermore, the control may be based on an input froman operation portion provided in the apparatus main body 105, or printinformation sent from the external apparatus 131 such as a personalcomputer. The length of the recording material may be detected based onjob information input from the print.

As a result, total printing time can be reduced using the reverseconveying portion efficiently.

In the embodiment described above, the conveyance passage can besimplified while having functions such as FD reversal and double surfacereversal. A reduction in size of the apparatus can be achieved.Furthermore, in the embodiment described above, unnecessary rotation ofthe reversing roller pair is avoided, and therefore noises can bereduced, thus making it possible to contribute to energy conservation.

The present invention has been described in detail with respect topreferred embodiments, and it will now be apparent from the foregoing tothose skilled in the art that changes and modifications may be madewithout departing from the invention in its broader aspect, and it isthe intention, therefore, in the apparent claims to cover all suchchanges and modifications as fall within the true spirit of theinvention.

This application claims priority from Japanese Patent Application No.2004-314625 filed Oct. 28, 2004, which is hereby incorporated byreference herein.

1. An image forming apparatus comprising: a recording material feedingportion for feeding a recording material; an image forming portion forforming an image on the recording material fed by said recordingmaterial feeding portion; a discharging portion for discharging therecording material on which an image is formed by said image formingportion; a reverse conveying portion for reversing the front surface andthe rear surface of the recording material on which an image is formedby said image forming apparatus, including a first conveying roller paircapable of forward and reversely rotating, a second conveying rollerpair placed downstream from said first conveying roller pair, andseparation means for mutually separating the second conveying rollerpair; a double surface conveying portion for conveying again to saidimage forming means the recording material having an image formed on onesurface and having its front surface and rear surface reversed by saidreverse conveying portion for forming images on both surfaces of therecording material; and a control portion for controlling the driving ofsaid first and second conveying roller pairs and the operation of saidseparation means, wherein if images are formed on both surfaces of therecording material, the recording material is reversed by switching saidfirst conveying roller pair from forward driving to reverse driving andconveyed to said double surface conveying portion, and when therecording material is conveyed to said double surface conveying portion,said control means performs control so that said second conveying rollerpair is forward driven to convey the recording material conveyed by saidfirst conveying roller pair driven forward, and the driving of saidsecond conveying roller pair is stopped and said second conveying rollerpair is separated at the time when said first conveying roller pair isswitched from forward driving to reverse driving.
 2. The image formingapparatus according to claim 1, wherein said second conveying rollerpair is capable of being forward and reversely driven, said controlportion switches said second conveying roller pair from forward drivingto reverse driving to convey a recording material to said dischargingportion if the recording material is reversed and conveyed to saiddischarging portion, and if a preceding recording material is reversedand conveyed to said discharging portion and a following recordingmaterial is reversed and conveyed to said double surface conveyancepassage, said second conveying roller pair reversed for conveying saidpreceding recording material to said discharging portion is separated bysaid separation means before said following recording material conveyedby said first conveying roller pair reaches said second conveying rollerpair, and the rear end of said preceding recording material and thefront end of said following recording material pass by each other at alocation where said second conveying roller pair is provided while saidsecond conveying roller pair is separated.
 3. The image formingapparatus according to claim 2, wherein the second conveying roller pairis separated and said second conveying roller pair is switched toforward driving before said following recording material conveyed bysaid first conveying roller pair reaches said second conveying rollerpair, the driving of said second conveying roller pair is stopped intiming in which said first conveying roller pair is switched fromforward driving to reverse driving for conveying said followingrecording material toward said double surface conveying means, and inthe timing, the control portion performs control so that the separationof said second conveying roller pair is continued.
 4. The image formingapparatus according to claim 1, further comprising: recording materialsize detecting means for detecting the size of a conveyed recordingmaterial; and determination means for determining whether or not saidrecording material reaches said second conveying roller pair based onthe result of detection by the recording material size detecting meansif said first conveying roller pair conveys the recording material tosaid double surface conveying portion; wherein if it is determined bythe determination means that the recording material does not reach saidsecond conveying roller pair, control of the driving and separation ofsaid second conveying roller is not performed when the recordingmaterial is reversed by said first conveying roller pair.
 5. The imageforming apparatus according to claim 1, wherein when the recordingmaterial is reversed and conveyed to said double surface conveyingportion by said first conveying roller pair, said control portionperforms control so that the separation of said second conveying rollerpair is cancelled after a predetermined time determined according to thesize of the conveyed recording material after said first conveyingroller pair starts reverse driving.
 6. A sheet conveying apparatuscomprising: a first conveying roller pair capable of forward andreversely rotating for reversing a sheet; a second conveying roller pairconveying a sheet; separation means for mutually separating the secondconveying roller pair; and a control portion controlling the driving ofsaid first and second conveying roller pairs and the operation of saidseparation means, wherein said control means performs control so thatsaid second conveying roller pair is forward driven to convey the sheetconveyed by said forward rotating first conveying roller, and thedriving of said second conveying roller pair is stopped and said secondconveying roller pair is separated in timing in which said firstconveying roller pair is switched from forward driving to reversedriving.
 7. The sheet conveying apparatus according to claim 6, whereinsaid control portion controls so that the separation of said secondconveying roller pair is cancelled after a predetermined time determinedaccording to the size of the conveyed sheet after said first conveyingroller pair starts reverse driving.